Engine dunnage and corrugate systems to prevent movement and damage.
Edge protection and secure bracing for fragile, high-value automotive glass.
Custom supports and separation to protect axles during transit.
Secure, heavy-duty systems built to handle weight and precision.
ENGINEER THE PACKAGING CONCEPT
Develop the base, frame, supports, spacers, restraints, access panels, and component compartments.
PROTOTYPE AND EVALUATE
Review the design through samples, fit checks, handling trials, and application-appropriate performance testing.
REFINE FOR PRODUCTION
We adjust the design for packing labor, material use, pallet efficiency, warehouse space, and repeatable assembly.
MANUFACTURE AND SUPPORT
CorrPak produces the approved packaging and supports future revisions as parts, volumes, routes, or production requirements change.
Custom engineering for the actual component and handling environment.
Solutions for WIP, returnable, bulk, service-part, and outbound shipping programs.
Drop-down and removable access designs that simplify packaging and installation.
Designs focused on part protection, packing efficiency, and repeatable production use.
Prototype-to-production support from a single packaging development team.
Engineered supports, partitions, and restraints help keep components separated and stable during handling and transit.
Custom structural designs evenly distribute weight and create secure contact points around complex components for added protection.
Packaging can be configured to minimize abrasion, pressure points, and part-to-part contact for visible or finished surfaces.
Ready-to-use packaging can simplify loading, identification, movement, unloading, and return within manufacturing operations.
Corrugated systems can replace or reduce EPS, PE foam, loose fill, and other packaging materials where the application allows.
CorrPak develops packaging for engines, engine blocks, crankshafts, axles, gearboxes, windshields, bumpers, fenders, seating, interior parts, and other manufactured components. The final design depends on part weight, geometry, finish, quantity, and handling requirements.
In many applications, engineered corrugated structures can replace or reduce EPS, PE foam, and loose dunnage. Suitability depends on shock, vibration, abrasion, moisture, load, and reuse requirements. CorrPak evaluates those conditions before recommending a material system.
Yes. CorrPak can design reusable and returnable packaging for WIP movement, line-side delivery, supplier loops, and repeated plant-to-plant shipments. The design should account for expected reuse cycles, return transportation, storage, handling, and repair or replacement practices.
Useful information includes part drawings or CAD files, dimensions, weight, photos, pack quantity, annual volume, shipping method, pallet requirements, handling equipment, destination, surface sensitivity, and any testing standards or customer specifications.
Packaging can be developed around repeatable orientation, consistent part presentation, access points, and dimensional controls that support automated or semi-automated processes. Automation requirements should be identified at the start of the project.
Validation may include dimensional review, prototype fit checks, loading and unloading trials, stacking evaluation, handling tests, and formal distribution testing when required. The validation plan should match the risk and performance requirements of the program.
Send CorrPak your part specs, shipping details, volume, and special requirements. Our engineering team will review your application and recommend the next step.
